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A Case Study in How to Fail at Partnering; How to Build a $37 Million Bridge for $200 Million Plus (and similar useless advice)

Robert Menard, Certified Purchasing Professional, Certified Professional Purchasing Consultant

Robert Menard, Certified Purchasing Professional, Certified Professional Purchasing Consultant

An infamous concrete bridge was finally finished in 1992.  In project management, we speak of the Triple Constraints: Budget, Schedule, and Scope.  You already know about the whopping Budget overrun.  The Scope or Quality had numerous problems, and the 3 year Schedule took seven years and three sets of contractor teams and one CM advisor to complete.  Do you think this project wound up in court?  Yes, many times.

Every contractor team experienced major difficulty with the state DOT and each team won substantially in its claims for additional compensation.  The presiding judge at trial said that the state DOT had disrupted the project, caused its delay, and had breached the contract by behaving improperly. 

No attempt at Partnering was made throughout this project between DOT and contractors.  In fact, this project may be and poster-boy for the detrimental effects of adversarial negotiation.  No names are used because they are not important to our purposes.  The point is that the Partnering approach puts negotiating parties on the same side of the table as mutual goals are established and advanced.  The alternative, as in this case, can be disastrous.

The next table presents an approximate time line and dollar amounts (give or take a few months and millions) of the project and some associated remarks. 

The principal source is the Providence Journal archives 

Approximate time line, dollar amounts and other important advice on what not to do in Partnering. 

Date Event

Price

Remarks
1940/1941 Original bridge built in 18 months at $118M under budget

$3 MM

Steel suspension construction
1978 DOT plans new bridge

$37 MM

To start 1980
1978 – 1983 DOT delays work, increases bridge width from 54’ to 72’

No price estimate

Existing span deterioratesBond issues passed
Dec 84 – Apr 85 Bids received from 3 teams

 

Completion = 3 years
DOT investigates bidders Minority sub under indictment
Aug 85 DOT awards TEAM 1

$64 MM

Completion due Sept 88
Nov 86 Deeper piles required by poor soil boring testing

Price unknown

Delay unknown
May 87 DOT authorizes piles testing

$6 MM

Delays completion unspecified time
May 87 US Senator demands new railings

$2 MM

To improve view of the bay
Sept 87 Deeper piles mandated

$30 MM

Delays completion by at least two years
Feb 88 DOT calls for firing TEAM 1

 

$30MM claim over piles
Mar 88 TEAM 1 quits in dispute

 

Reserves rights to claim
June 88 DOT hires TEAM 2

$12 MM

To secure cofferdams, repair concrete
July 88 TEAM 2 encounters cost overruns

$6 MM

Latent concrete deficiency
Aug 88 DOT hires interim CM

$1 MM

To hire new contractor
Jan 89 DOT hires permanent CM

$9 MM

Same as interim CM
Aug 89 DOT hires TEAM 3

$102 MM

TEAM 3 is CM’s partner on Boston Big Dig
Oct 92 Bridge opens, just in time for election

Hard costs $153MM

7 yeas after start, 4 years late, and $90MM over original bid
Mar 93 DOT ordered to pay TEAM 1

$24MM

Later reduced to $21 MM
July 93 TEAM 3 claims $50 MM overrun

 

 
Feb 95 DOT ordered to pay TEAM 3

$39 MM

 
May 95 DOT postpones $1B road work due to FHA objections, cost overruns

 

Anyone think the Bridge had an impact here?
Final Costs, Excluding legal fees $200,000MM Plus
OTHER INTERESTING FOOTNOTES
Mar 91 Judge in case of TEAM 1 indicted and convicted, served prison time 
1994 Governor in TEAM 1 dispute indicted and convicted, served prison time
June 95 FHA withholds funds from DOT for corruption in hiring A/E and other consultants.
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